Products

Feeding & Preparing

SuperCenter EVO

Powder preparation & supply center

SuperCenter EVO is the suitable powder center for fast and reliable color changes with a high degree of automation and dust-free operation. Equipped with sensors for data acquisition, you receive statistics on various production data, such as powder consumption.

Strong performance
The high degree of automation of individual processes enables simple operation with high efficiency

Reliable results
Powerful powder injectors produce a homogeneous powder feed. In connection with the high-quality powder preparation by fluidization and optional high-frequency screening, a high coating quality is achieved

High efficiency
The double-designed and automated fresh powder station with integrated weight sensors significantly increases productivity compared to conventional powder centers.

Length
1,500 mm
Width
2,400 mm
Height
2,400 mm
Air inlet pressure range
6 bar – 8 bar
Three-phase current connection
220–240 / 380–420 V, 50 Hz
Compressed air consumption
25 Nm³/h

IPS coating center

The next generation of powder coating

The IPS is a powerful, highly integrated and fully automated powder supply and color change system. It has a double fresh powder supply, powder preparation by ultrasonic sieving, vibration and fluidization, as well as high-precision powder dosing elements for powder feeding to the guns. Integrated sensors such as weight, flow, pressure and level sensors as well as the fully automatic color change system offer high efficiency and productivity. The SFT feeding concept („Smart Feeding Technology“) produces a constant powder feed even for high output rates over a long period of time. The IPS is embedded in a complete system with central operation.

Excellent coating results
Integrated sensors such as weight, flow, pressure and level sensors, as well as fully automatic color change, offer high cost-effectiveness and productivity.

Reliable
The SFT feeding concept generates a constant powder feed even for high output rates over a long period of time.

Easy handling
The IPS is embedded in a complete system with central operation. The intuitively operable and flexibly placeable touch screen allows a quick training even with frequent personnel changes. The simple user guidance increases productivity.

High surface quality
The IPS MASTER integrates powder preparation, feeding and dosing in a closed system, which contributes to a clean working environment. State-of-the-art powder preparation with ultrasonic screening for fresh and recirculated powder and a vibrated and fluidized container result in a very high degree of coating purity.

Low maintenance
The innovative dosing of fresh and recovered powder without kinetic energy (Soft Flow Feeding) allows a gentle introduction of the powder into the fluid container. Wear and maintenance costs are thus significantly reduced.

Scope of delivery
IPS MASTER and SMART BOXER
Max. number of guns
36 (manual & automatic guns)
Ultrasonic sieve
265 µm with “cool sieve” technology
Fresh powder feeding
2 fresh powder boxes at 25 kg OR 1 box & 1 fluidized container at 50 kg (optional: WAGNER BigBag)
Powder dosing
Max. 400 g/min (per gun), in total ca. 7 – 8 kg/min
Possible powder hose length
Max. 30 m
Possible powder hose diameter
9 – 11 mm
Available interfaces
MES, ERP with customer-specific configuration
Control
WAGNER platform „WSC“ for control of the WAGNER complete system
Touchscreen dimensions
15,6 inch (second control panel optional)
Part detection
Light bars / laser detection according to customer-specific configuration
Energy Efficiency Package EEP
Optional

PXE powder center

Powder supply unit

Intuitive system control via 7″ touch display. The user interface convinces with an intelligent and user-friendly structure. It offers easy control of the application, motion units and other system components. Thanks to the integrated recipe control, reproducible coating results are possible.

Easy handling
Intuitive system control via touch panel. The user interface convinces with an intelligent and user-friendly structure. It offers easy control of the application, motion units and other system components. Thanks to the integrated recipe control, reproducible coating results are possible.

Optimal integration
Depending on customer requirements, the PXE can be connected directly to the afterfilter or equipped with its own filter module without affecting the extraction performance of the entire system.

Reliable powder supply
Powder supply via maximum 22 powder guns from the WAGNER fluid container or via maximum 20 powder guns directly from the box. The integrated vibration and fluidization unit ensures an optimal powder preparation.

Low space requirement
Extremely compact powder center with integrated rack for 11 EPG-S2 modules. Thanks to a footprint of only 1.24 m², the PXE can be optimally integrated even in small production areas.

Configuration
PXE (Standard version) / (Maximum version)
Max. injectors
22 / 20
Injector type
PI-F1 – HiCoat ED / PI-F1 – HiCoatED
PXE with light
not available / Standard
Control unit
7″ color touch display / 7″ color touch display
Scope of control
Total system control (application, powder center, moving devices, booth, filter) / Total system control (application, powder center, moving devices, booth, filter)
WAGNER powder hopper
Fluidized / Fluidized & vibrated
Feeding directly from the box
not available / standard
Fresh powder dosage
Manual refill of powder / Manual refill of powder
Maximum powder amount
30 kg / 30 kg contrainer or carton size (<30 kg)
Sieve integration
not available / not available
Powder level control
Standard / Standard
Filter
Final Filter (FF) / Final Filter (FF) or Integrated Filter (IF)
Footprint
1,24m² / 1,24m² or 2,24m²

PXS powder center

Powder supply unit

The PXS is a powder supply system for both single-color and multi-color systems. It optionally includes the complete WAGNER system control for central operation. Due to its modular design it can be individually adapted to customer requirements and enables a safe, fast color change with coating results in high quality. The PXS can supply up to 36 injectors.

Strong performance
Thanks to its modular design, it can be individually adapted to customer requirements and enables reliable, fast color changes with high-quality coating results.

Easy handling
The complete system control is integrated in the control cabinet. The simple operation allows repeatable color changes. Low space requirement thanks to the compact, modular design.

Excellent coating results
The automatic optimization function ensures low powder consumption.

Low maintenance
Collector nozzles can be replaced in less than five seconds.

PXM powder center

Powder supply unit

The PXM powder center can be configured individually. Feeding from a box or fluid container with up to 34 injectors, as well as add-on modules such as filter suction, EPG rack, fresh powder supply and ultrasonic sieve allow a wide range of applications.

Flexible applications
Feeding from a box or fluid container with up to 34 injectors, as well as add-on modules such as filter suction, EPG rack, fresh powder supply and ultrasonic sieve allow a wide range of applications.

Easy handling
Touch screen user interface for easy and self-explanatory operation of all functions.

Fast color change
Integrated automatic impulse flushing modules enable fast color changes and thus low downtimes.

Strong performance
A constant powder output is made possible by a constant immersion depth of the suction pipes.

Min. compressed air hose cross section
25,40 mm, 1 in.
Air inlet pressure
0,6 – 0,8 MPa,6,0 – 8,0 bar,87 – 116 PSI
Air consumption
45 Nm³/h

HiCoat-ED feed system

Feed system with little air

The HiCoat-ED feeding systems serve for the low-air supply of powder guns according to the Venturi principle. They are characterised by their simple operation and maintenance.

Reliable
Low-air powder supply and uniform layer thickness distribution.

High efficiency
Efficient material utilization and low material consumption costs. High coating speed.

High surface quality
No pulsation of the powder cloud and therefore a very high application efficiency.

Max. delivery head
4,0 m, 13,1 ft
Max. feed line length
10 m, 32,8 ft
Width
28 mm, 1.1 in
Height
115 mm, 4.5 in
Depth
110 mm, 4.3 in
Feed line, inside Ø
8 – 10 mm, 0.3 – 0.4 in

Standard injectors

Feed system following the Venturi principle

The powder injectors are feeding systems for the supply of powder guns according to the Venturi principle. They are characterized by their high output range, easy operation and maintenance.

Easy to operate and maintain
The use of quick-release couplings and intuitive connecting elements allows for easy operation and maintenance.

High surface quality
The use of conductive materials enables the dissipation of interfering charges, which leads to homogeneous surfaces.

High efficiency
The separately usable collector nozzle and robust construction ensure low costs for wearing parts in WAGNER Venturi feeding.

Flexible applications
A high output range enables a wide range of applications and thus a high degree of flexibility.

Max. delivery head
4,0 m, 13,1 ft
Max. feed line length
15 m, 49,2 ft
Feed line, inside Ø
10 – 12 mm, 0.4 – 0.5 in

IP5000

Feed system

Conveyor system for conveying large quantities with little air.

Rapid paint changes
Simple operation without multiple assignment of the keys. The automatic cleaning program for the suction and feeding direction as well as the adjustable flushing function allow quick color changes.

Excellent coating results
Four pre-set and freely programmable recipes for flat and complex parts as well as for recoating save time-consuming manual adjustments of the electrostatics. The active service interval display with residual run indicator ensures optimum maintenance procedures.

Reliable
The pump enables high flow rates with low air consumption. Long feeding distances of up to 50 meters can be handled without problems.

Strong performance
The basis for the constant and high feeding capacity is the combination of vacuum and dense flow feeding.

Flexible applications
Feeding can be done directly from the box, from 200-liter drums or the BigBag. The IP 5000 is also suitable for emptying after-filter containers and can be optimally integrated into the production process for feeding between powder stocks.

Air inlet pressure
0,6 – 0,8 MPa, 6,0 – 8,0 bar, 87 – 116 PSI
Max. delivery head
5,0 m, 16,4 ft
Max. feed line length
50 m, 164,0 ft
Max. powder feed rate
5000g/min, 11.0 lb/min

Peristaltic conveyor system

Intermediate feeding using little air

The peristaltic feeding system is used for low-air intermediate or return conveying of coating powders by means of alternating pinch valves. Powder quantities of up to 4.5 kg/min can be conveyed. The system is often used in color change systems to return the overspray powder to a powder center. The special Y version has one outlet each for reused powder and for automatic disposal into a waste container.

 

 

High efficiency
The design of the feeders allows even large feeding capacities at low investment costs.

Reliable
The low-wear feeding technology reduces the maintenance effort considerably.

Low maintenance
The low-wear feeding technology reduces the maintenance effort considerably.

Efficient energy consumption
The low-air feeding with low dust generation reduces energy costs.

Input voltage
24 V
Input power
25 W
Air inlet pressure
0,6 MPa, 6,0 bar, 87 PSI
Max. delivery head
1,5 m, 4,9 ft
Max. feed line length
12 m, 39,4 ft
Max. powder feed rate
2000 g/min, 4.4 lb/min

PrimaCenter stand-alone

Powder feed in paint change systems

The PrimaCenter Standalone can accommodate up to 12 powder injectors. It is designed for powder supply in color change systems and allows easy color change by semi-automated cleaning processes. No power supply is required.

Easy handling
The PrimaCenter enables easy color changes through partially automated cleaning processes. No power supply required.

Space-saving construction
Robust and compact design.

High surface quality
Direct delivery from the fluid container ensures high-quality coating results.

Min. compressed air hose cross section
25,40 mm, 1 in
Air inlet pressure
0,6 – 0,8 MPa, 6,0 – 8,0 bar, 87 – 116 PSI
Air consumption
25 Nm³/h
Width
800 mm, 31.5 in
Height
2216 mm, 87.2 in
Depth
800 mm, 31.5 in

Basic powder center

Powder center with basic configuration

The powder center is available as a modular system with various stages of expansion. The basic configuration consists of a fluid tank with corresponding suction pipes. It can be individually expanded with other components.
 

Powder container with up to 12 powder injectors

Large delivery capacity

Fluidized container

Even powder delivery

Optimal vibration table

Optimal powder preparation for premium coating quality

Optional sieving equipment (ultrasonic or rotary sieve)

Maximization of surface quality

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