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C-Line powder coating system

Highly automated coating of automotive wheels

The powder coating of wheels for the automotive industry places high demands on manufacturers. Increasing customisation, different wheel sizes, superlative surface quality and a wide variety of colors are just some of these. The flexible and extendable C-Line coating unit from WAGNER is the ideal, compact solution for high-quality, highly automated wheel coating.

Optimum unit costs, highest quality & flexibility in wheel coating

  • Smallest possible footprint of the “WheelCube I” booth for easy integration into existing production lines
  • State-of-the-art application technology for extremely high application efficiency and uniform coating thicknesses
  • 3D-axis system moves all powder guns with the wheel through the booth – even at high conveyor speeds, excellent surface results are achieved due to the wide and stable powder cloud
  • Energy savings of up to 40% compared to conventional coating systems
  • Simple system operation and programming through intuitive visualizations on the touchscreen
  • Compact booth design enables fast cleaning and color change in 10 to 15 minutes for the entire system
  • Special C-Line Plus variant with “WheelCube II” booth for applications where particularly high system throughput is required

E-Line powder coating system

Application solution for powder coating

With its high-quality system components, the compact E-Line coating system offers an economical entry into automatic powder coating with fast color change. Workpieces from a wide range of industrial sectors with a size of up to 2,000 x 800 mm can be coated with high efficiency. The system enables fast color changes, excellent coating quality and high process reliability.

  • Optimal application results thanks to powerful PEA-C4 automatic guns, precise EPG-S2 modules and accurate moving systems
  • Best airflow & highest transfer efficiency by special PVC booth construction and optimized inner geometry
  • Improved recovery rate & minimized pressure loss thanks to the WAGNER energy efficiency package
  • Reduced electrical power demand of the filter unit due to improved airflow of the system
Control type
All-in-one system control via central module
Powder booth
QuickCube 100 mm PVC walls in sandwich design
Automatic powder guns
PEA-C4 or PEA-C4 XL 1.4
Arrangement of powder guns
Flexible gun arrangement vertical or horizontal
Max. number of powder guns
12 x automatic + 2 x manual or 14 x automatic
Gun control modules
EPG S2 & EPG SPRINT X
Manual platforms
1 x pre- / 1 x post-coating
Workpiece dimensions
Max. 2,000 x 800 mm (H x W)
Max. number of gun slots
3 per side
Nozzle type
PI-F1 (80-360 g/min), PI-F1-S (80-450 g/min), HiCoatED (50-250 g/min)
Cyclone & filter
13,000 Nm³/h 18.5 kW or 17,000 Nm³/h 22 kW
Energy Efficiency Package EEP
Yes, integrated
Recovery
Peristaltic feeding pump for recovery from cyclone to powder center
Digital interfaces
MES & COATIFY ready

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